Cast Steel Melting Induction Furnace

1. The mechanical part of the induction furnace for molten cast steel consists of the furnace body, electrical part, water cooling system, tilting furnace device, hydraulic system, etc.

2. Water-cooled cable shall be crimped with copper stranded wire through cold pressing process.

3. The fifth-generation intelligent controller developed for parallel inverter has been widely used in the power supply control of various metal smelting, insulation and induction heating equipment.

4. The controller is a single-board integrated control board with digital trigger, high reliability, high accuracy, easy commissioning and less relay components.

5. The advanced frequency-swept type other excitation and zero-voltage start technology achieves 100% success rate.

6. Automatically follow the load change, and have non-fault automatic restart function and power automatic regulation function during operation. It has ideal current and voltage limiting and special turn-off time or inverter angle control to ensure reliable operation of equipment.

7. Perfect multistage protection system (water pressure, phase loss, undervoltage, overcurrent, overvoltage, closing time, straight-through, operation interlocking, etc.).

1. Furnace body: the furnace body of the steel melting induction furnace is composed of two induction furnaces (two, one for smelting and the other for standby), furnace cover, furnace frame, tilting furnace oil cylinder, furnace cover mobile start-stop device, etc.

2. Electrical part: the electrical part consists of power transformer, main contactor, balance reactor, balance capacitor, compensation capacitor and electrical console.

3. Water cooling system: the cooling water system includes capacitor cooling, inductor cooling and flexible cable cooling. The cooling water system is composed of water pump, circulating pool or cooling tower, pipeline valves, etc.

4. Hydraulic system: the hydraulic system includes oil tank, oil pump, oil pump motor, hydraulic system pipeline and valve, hydraulic console, etc.

Furnace body (including furnace frame, furnace cover, inductor, magnetic yoke, crucible mould refractory plaster, etc.)

Hydraulic system (including tilting furnace hydraulic cylinder, pump and motor)

Water cooling pipe

Water-cooled cable

Furnace lining material (quartz sand)

Rectifier transformer IF power cabinet, reactor and capacitor assembly frame

Tilting furnace console

Furnace leakage alarm device

Vibrating tool for striking furnace

1. Compact power cabinet design saves land resources and reduces customers' initial investment costs.

2. The yoke is configured on the periphery of the coil to prevent magnetic flux leakage, reduce energy consumption and achieve energy saving.

3. The yoke provides strong support for the coil from the periphery of the coil, thereby stabilizing the life of the furnace lining.

4. The oxygen-free copper tube with a special profile is used, and the melting efficiency is increased by about 2% compared with round and square copper tubes.

5. Cyclone dust hood or annular dust hood for flexible selection and configuration.

6. Acidic, alkaline and neutral furnace materials all use dry powder furnace materials. Cast iron is suitable for acidic furnace materials, cast steel is suitable for alkaline furnace materials such as magnesium oxide, and non-ferrous metals are suitable for graphite crucibles and high-purity alumina furnace materials.

7. The furnace body adopts an earthquake-resistant (Lee 7 standard) structural design, equipped with a special structure yoke and special-shaped coil conductors to achieve safe and efficient operation of the furnace body.

8. Built-in fault detection monitor: Multiple sensors collect equipment operation data at all times, and alarm in time when abnormal conditions occur and cut off the power supply. The human-machine interface automatically pops up the fault content and guides maintenance personnel to troubleshoot and repair the fault.