Charging Basket
The scrap charging basket ( material basket) of the electric arc furnace is mainly used for loading and conveying raw materials such as scrap steel into the electric arc furnace for smelting.
The arc furnace basket loads the raw material, such as scrap steel, to the top of the arc furnace through lifting equipment, and then opens the charging basket bottom at a suitable position to allow the scrap to enter the arc furnace for melting.
Characteristic
Shape and material: the charging basket (EAF material basket) of arc furnace is generally of cylindrical structure, and the bottom is of semi-conical structure or spherical bottom conical design, so as to facilitate material falling and realize "center feeding". The material basket is generally made of high-temperature and high-strength metal materials, such as steel.
Components: The scrap charging basket is mainly composed of basket body, basket bottom, hanger, connecting rod opening and closing mechanism, etc. The basket body carries materials. The charging basket bottom is automatically locked and opened by a special device. The hanger is used for hoisting and moving the scrap basket. The connecting rod opening and closing mechanism controls the opening and closing of the scrap basket bottom.
Application
The material basket is widely used in the steel making process of electric arc furnace and is an important part of the batching system of electric arc furnace.
The stability and product quality of the smelting process in the electric arc furnace can be ensured through accurate blending and accurate feeding of the basket.
Capacity Range
The capacity range of the arc furnace scrap charging basket is usually large to accommodate different arc furnace sizes and production requirements. Typical capacity ranges include 3-30m ³ and specifications for 5-50T arc furnaces.
Design Basis
The basket design is tailored to user requirements to meet specific arc furnace dosing and feeding requirements. At the same time, the structural strength, high temperature resistance and sealing performance of the basket are also considered in the design.
Related Products
Customized metallurgical machinery and equipment range: Electric Arc Furnace, Submerged Arc Furnace, LF Refining Furnace, Vacuum Furnace, Induction Furnace, Dust Remove System, Water Treatment Equipment, etc. Providing the most advanced equipment integration services, metallurgical equipment can be customized according to different needs of customers, and production capacity can be adjusted according to customer requirements.
There are many insulation links between the EAF electrode holder and the conductive cross arm body, which greatly simplifies the cconductive cross arm structure and is a new type of electrode arm on the ultra-high power arc furnace.
Forged copper tile is one of the main accessories in submerged arc furnace (silicon metal furnace, calcium carbide furnace and iron alloy furnace). It generates heat energy due to passing through large current at high temperature, and is easy to be damaged due to poor working environment.
The electrode lifting mechanism of electric arc furnace is composed of conductive cross arm and electrode column device.
Furnace Cover Lifting and Rotating Device
The furnace cover lifting and rotating device consists of a furnace cover lifting mechanism, a rotating mechanism and a rotating frame.
Submerged Arc Furnace Pressure Ring
Submerged arc furnace pressure ring is used to monitor the change of air pressure in the furnace in real time, and adjust the air pressure automatically or manually according to the preset parameters to ensure the stability of air pressure in the furnace
Submerged Arc Furnace Combined Holder
Series submerged arc furnace combined holder electrode includes: 12.5MVA submerged arc furnace electrode, 16.5MVA submerged arc furnace electrode, 25.5MVA submerged arc furnace electrode, 30.0MVA submerged arc furnace electrode, etc.
Generally, the furnace cover of the electric arc furnace adopts the tubular water-cooled closed tube furnace cover structure.
Ordinary water-cooled cable electrode is welded with copper tube and copper bar and not closely connected with equipment;
Our Completed Projects
Sanrui metallurgy furnace equipment integration services are submerged arc furnaces and electric arc furnaces. Sanrui metallurgy furnaces are manufactured using cutting-edge technology to ensure an efficient, high-quality melting process. These furnaces are capable of melting a variety of materials, including steel, iron and alloys, ferroalloys (such as ferrotungsten, high carbon ferromanganese, high carbon ferrosilicon, high carbon ferrochromium, ferronickel alloys) and industrial silicon, calcium carbide, corundum, yellow phosphorus, etc. with precise temperature control and minimal energy consumption. By using Sanrui metallurgy furnace equipments, metallurgical companies can increase productivity and reduce production costs, ultimately increasing profitability.
Sanrui is well experience in design, manufacturing, installation, commissioning of steelmaking furnace process equipment. Send us your project details inquiry and our team of engineers will design a metallurgical furnace equipment system solution from A to Z based on your needs.
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